Revolutionary End Mills Coming From Iscar Will Raise Productivity While Reducing Costs

Producers and die & mold shops can exclude chatter problems in many milling operations with Iscar's completely new Chatterfree carbide end mills. The cutters' variable-pitch flute pattern omits harmonic vibration, the central source of chatter. This allows faster cutting and excellent finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report sustained edge life due to lowered chatter. The chatter-free feature is applicable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These brand new endmills are excellent for lower power machines with ISO40 or BT40 adaptations. The solid carbide variant can handle full slot machining up to 2xD. Depth ability on the replaceable-tip version is more subdued since the active length is shorter. In full slotting applications on alloy steel, the solid carbide fabrication surely handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - Brand New Solid Carbide Endmills

Iscar is introducing the EFR.. B44 and the MM EFS.. Finishred a advanced solid carbide end mills family. The Finishred carbide endmill is a mixture of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more quickly and accurately than standard endmills. However, roughing endmills leave grooves on the machined surface. In consequence, after using a roughing endmill, a finishing endmill needs to be used in order to attain a flush surface finish. This demands time-consuming tool change, setup time and inevitably of keeping two endmill types in the inventory.

Benefits of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially more distant from the tool axis than the cutting edges of the serrated flutes. The finishing flutes reduce the grooves created by the roughing flutes, leaving a flush surface finish.

The tool is fully functional and facilitates running at rough machining parameters, resulting in finish surface quality.

The notable tool design decreases vibration at high load applications.

The tool creates short and long chips simultaneously. This chip mixture is evacuated more easily than each individual chip type, an outstanding solution in slotting and cavity milling functions.

The Finishred is also made available with the Multi-Master indexable milling head selection which incorporates the Finishred includes with the benefit of little setup time, no regrinding costs and the comprehensive range of shank and extension choices are accessible for the Multi-Master milling heads.

A single tool replaces the roughing and finishing endmills; therefore lowering stock.

Tool change and setup time can be discarded.

An additional tool position is produced on the machine

New Chip Splitting Solid Carbide Endmills for Increased Metal Removal Rates

ISCAR is releasing the ECP-3/4L family of chip splitting endmills. The radical endmills are offered with 3 and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with decreased neck diameter, which aid machining along high shoulders, at high feeds. These endmills, due to their chip splitting factor and force distribution can be used very effectively on lesser power machines (CAT40/BT40/ISO40). The serrated cutting edge incorperates flat peaks which leave a greater surface finish, in contrast to the current rougher carbide endmills. The ECP endmills are endorsed for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at numerous customers' locations showed exceptional results.

Iscar Adds Their Latest Innovations To A Extensive Line Of Successful Hole Generating Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

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The Newest In Carbide Endmill Designs In A Extended And Prospering Family From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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